China OEM 3535 European Standards Cast Iron Taper Lock Bush Tapered Bore Bush Sleeve Bushing for Belt Pulley pulley attachments

Product Description

Product Description

A) Taper Bush : 1008,1108,1210,1610,1615,2012,2517,3571,3030,3535,4030,4040,5050.
Different bores with keyway are available in metric and in inches.
B) Welding hubs for taper bushes
a. Taper type K weld-on hubs; b. Taper type W-WA weld-on hubs; c. Taper type F weld-on hubs;
d. Taper type S weld-on hubs; e. Taper type W weld-on hubs; f. Taper type WH weld-on hubs;
C) Taper adapters
1215B, 1615B, 2517B, 2525B, 3030B, 3535B, 4040B, 4545B
(Note: Stanard for taper bushing weld-on hubs adpot USA DODGE Co. and Martin standard. Any production and sales should be
authorised. )
D) Taper bored bolt-on hubs
SM1210, SM1610-1, SM1610-2, SM2012, SM2517, SM30-1, SM30-2;
E) XT Bushing
XTB15, XTB20, XTB25, XTB30, XTB35, XTB40, XTB45, XTB50, XTB60, XTB70, XTB80, XTB100, XTB120.
F) XH hubs
XTH15, XTH20, XTH25, XTH30, XTH35, XTH40, XTH45, XTH50, XTH60, XTH70, XTH80, XTH100, XTH120;
XTH15F4, XTH15F5, XTH15F6, XTH15F8; XTH20F5, XTH20F6, XTH20F8, XTH20F10, XTH20F12; XTH25F6, XTH25F8, XTH25F10, XTH25F12;
G) Split taper bushings
G, H, P1, P2, P3, B, Q1, Q2, Q3, R1, R2, S1, S2, U0, U1, U2, W1, W2, Y0.
H)Steel hubs for split taper bushings
HG1, HH1, HCH1, HP1, HCP1, HP2, HB1, HB2, HQ1, HCQ1, HQ2, HR1, HR2, HS1, HS2, HU0, HU1, HU2, HW1;

Bushing No.

A

B

D Bolt Circle

Wt (Apx.)lbs.

1008

1 25/64

7/8

1 21/64

0.27

1108

1.511

7/8

1 29/64

0.33

1210

1 7/8

1

1 3/4

0.61

1215

1.875

1 1/2

1 3/4

0.8

1610

2 1/4

1

2 1/8

0.9

1615

2.25

1 1/2

2 1/8

1.2

2012

2 3/4

1 1/4

2 5/8

1.7

2517

3.375

1 3/4

3 1/4

3.5

2525

3 3/8

2 1/2

3 1/4

4.9

3571

4.25

2

4

6.5

3030

4 1/4

3

4

9.2

3535

5

3 1/2

4.83

14

4040

5 3/4

4

5.54

22

4545

6.375

4 1/2

6.13

30

5050

7

5

6.72

38

 

Packaging & Shipping

Company Profile

FAQ

 

Certification: CE
Pulley Sizes: Type A
Manufacturing Process: Casting
Material: Iron
Surface Treatment: Oxygenation
Application: Mining Transport

taper lock pulley

Can taper lock pulleys be easily adapted for different shaft sizes and configurations?

Yes, taper lock pulleys are designed to be easily adapted for different shaft sizes and configurations, making them highly versatile and convenient for various industrial applications. The taper lock pulley system allows for quick and secure installation, adjustment, and removal without the need for extensive machining or specialized tools. Here is a detailed explanation of how taper lock pulleys can be easily adapted for different shaft sizes and configurations:

Taper lock pulleys feature a tapered bore on the inner diameter, which corresponds to the taper of the shaft on which they are mounted. This tapered bore allows for a tight and secure fit when installed on the shaft. The taper lock pulley system consists of the pulley itself, a locking device (commonly known as a bushing or hub), and a locking mechanism (usually screws or bolts).

Here is how the adaptation process works:

  1. Selecting the Right Bushing or Hub: To adapt a taper lock pulley to a specific shaft size, you need to choose the appropriate bushing or hub. The bushing or hub is selected based on the desired shaft size and the pulley’s bore diameter. Bushings or hubs are available in various sizes and typically have a tapered outer surface that matches the taper of the pulley bore.
  2. Mounting the Bushing or Hub: Once the appropriate bushing or hub is selected, it is mounted onto the shaft. The bushing or hub is typically secured to the shaft using set screws or other locking mechanisms. The tapered outer surface of the bushing or hub provides a precise fit with the taper of the pulley bore.
  3. Attaching the Pulley: With the bushing or hub securely mounted on the shaft, the taper lock pulley is then positioned over the bushing or hub. As the pulley is pushed onto the bushing or hub, the taper on the inner diameter of the pulley engages with the tapered outer surface of the bushing or hub, creating a tight and secure fit.
  4. Locking the Pulley: To ensure that the taper lock pulley remains securely attached to the bushing or hub, screws or bolts are tightened to create a clamping force. These screws or bolts are typically evenly spaced around the pulley and exert pressure on the bushing or hub, effectively locking the pulley in place.
  5. Adjustment and Removal: One of the advantages of taper lock pulleys is that they can be easily adjusted or removed when needed. By loosening the screws or bolts, the clamping force is released, allowing the pulley to be adjusted along the shaft or completely removed. This adjustability and ease of removal make taper lock pulleys highly convenient for maintenance, repairs, or when changes in the application requirements necessitate adjustments or replacements.

The taper lock pulley system’s adaptability for different shaft sizes and configurations allows for flexibility and interchangeability in various industrial applications. It eliminates the need for precise machining or customized pulleys for each shaft size, saving time and cost. The taper lock design ensures a secure and reliable connection between the pulley and the shaft, enabling efficient power transmission and minimizing slippage or misalignment.

In summary, taper lock pulleys can be easily adapted for different shaft sizes and configurations through the use of bushings or hubs. The tapered bore of the pulley engages with the tapered outer surface of the bushing or hub, providing a secure fit. The pulley can be adjusted or removed by releasing the clamping force exerted by screws or bolts. This adaptability and ease of installation, adjustment, and removal make taper lock pulleys a practical and versatile solution for a wide range of industrial applications.

taper lock pulley

What maintenance procedures are necessary to ensure the reliability of taper lock pulleys?

To ensure the reliability and longevity of taper lock pulleys, regular maintenance procedures should be followed. Proper maintenance helps identify and address any potential issues before they escalate and cause failures or breakdowns. Here are some essential maintenance procedures necessary to ensure the reliability of taper lock pulleys:

  • Inspection: Regular visual inspections of taper lock pulleys are important to identify any signs of wear, damage, or misalignment. Inspect the pulleys for cracks, deformation, excessive wear on the grooves, or any other abnormalities. Pay attention to the taper lock bushing as well, checking for any signs of wear or damage. Inspections can be performed during scheduled maintenance intervals or whenever abnormal operation or noises are observed.
  • Lubrication: Proper lubrication is crucial for the smooth operation and longevity of taper lock pulleys. Follow the manufacturer’s recommendations for the type and frequency of lubrication. Apply the lubricant to the shaft and bushing interface, ensuring even distribution. Lubrication reduces friction, minimizes wear, and helps maintain the secure connection between the pulley and the shaft. Regular lubrication intervals should be established and adhered to.
  • Tightening and Alignment: Check the tightness of the taper lock pulleys regularly. Over time, vibration and operational stresses can cause the pulleys to become loose. Use the appropriate tools, such as torque wrenches, to ensure the pulleys are securely tightened to the recommended torque values. Additionally, verify the alignment of the pulleys with other components in the drive system, such as belts or other pulleys. Misalignment can lead to increased wear, noise, and reduced performance. Make any necessary adjustments to maintain proper alignment.
  • Belt Maintenance: If the taper lock pulley is used in conjunction with belts for power transmission, proper belt maintenance is essential. Inspect the belts regularly for signs of wear, damage, or improper tension. Replace any worn or damaged belts promptly. Adjust the belt tension as needed to ensure optimal performance and prevent slippage. Follow the manufacturer’s guidelines for belt maintenance, including tensioning procedures and recommended replacement intervals.
  • Environmental Protection: If the taper lock pulleys are exposed to harsh or corrosive environments, take appropriate measures to protect them. Apply suitable coatings or sealants to the pulleys to enhance their resistance to corrosion or chemical damage. Install additional protective covers or guards if necessary to shield the pulleys from direct exposure to harsh elements. Regularly inspect the protective measures and renew or repair them as needed to maintain their effectiveness.
  • Documentation and Record-Keeping: Maintain detailed records of all maintenance activities performed on the taper lock pulleys. This includes inspection dates, lubrication schedules, tightening procedures, alignment adjustments, belt replacements, and any other relevant maintenance tasks. This documentation helps track the maintenance history, identify patterns or recurring issues, and ensures that maintenance procedures are performed at recommended intervals.

By following these maintenance procedures, you can ensure the reliability and optimal performance of taper lock pulleys. Regular inspections, proper lubrication, tightening and alignment checks, belt maintenance, environmental protection, and diligent record-keeping contribute to the long-term reliability and functionality of taper lock pulleys in industrial applications.

taper lock pulley

In which industries and applications are taper lock pulleys commonly used?

Taper lock pulleys find widespread use in various industries and applications where efficient power transmission and secure shaft connection are essential. The versatility and advantages of taper lock pulleys make them suitable for a range of applications. Here are some of the industries and applications where taper lock pulleys are commonly used:

1. Industrial Machinery:

Taper lock pulleys are extensively utilized in industrial machinery across different sectors. They are commonly found in equipment such as conveyors, material handling systems, packaging machinery, printing presses, textile machines, and woodworking machinery. Taper lock pulleys provide reliable power transmission, easy installation, and the ability to replace or adjust pulleys as required in these industrial applications.

2. Power Transmission Systems:

In power transmission systems, taper lock pulleys play a crucial role in transferring mechanical power efficiently. They are used in belt and chain drive systems to transmit power from the driving source, such as an electric motor or engine, to various driven components. Taper lock pulleys ensure secure shaft connection, minimize slippage, and maintain consistent power transmission in applications such as pumps, fans, compressors, generators, and agricultural machinery.

3. Conveyor Systems:

Taper lock pulleys are widely employed in conveyor systems, which are extensively used in industries such as mining, manufacturing, logistics, and food processing. The pulleys provide the driving force to move the conveyor belt, allowing for the efficient movement of materials or products. Taper lock pulleys in conveyor systems enable easy installation and replacement, ensuring smooth and reliable operation for the transportof goods or materials.

4. HVAC Systems:

In heating, ventilation, and air conditioning (HVAC) systems, taper lock pulleys are utilized in various components such as fans, blowers, and pumps. These pulleys help drive the rotation of the components, providing the necessary airflow or fluid circulation. The secure shaft connection offered by taper lock pulleys ensures reliable operation and reduces the risk of component failure in HVAC systems.

5. Automotive Industry:

Taper lock pulleys are also utilized in the automotive industry for various applications. They are commonly found in engine accessories such as alternators, water pumps, power steering pumps, and air conditioning compressors. Taper lock pulleys provide a secure connection between the engine shaft and these accessories, ensuring their proper functioning and efficient power transmission.

6. Mining and Quarrying:

In the mining and quarrying industry, taper lock pulleys are used in equipment such as crushers, screens, and conveyor systems. These pulleys are well-suited for the demanding conditions of mining operations, providing reliable power transmission and easy maintenance. Taper lock pulleys enable efficient material handling and processing in mining and quarrying applications.

7. Construction and Building Materials:

Taper lock pulleys are employed in construction equipment and machinery for applications such as concrete mixers, hoists, and cranes. They help transmit power to various components, enabling the efficient movement of heavy loads and materials. Taper lock pulleys provide the necessary torque and secure shaft connection required for reliable performance in construction and building material handling applications.

In summary, taper lock pulleys are commonly used in industries such as industrial machinery, power transmission, conveyor systems, HVAC, automotive, mining and quarrying, and construction. Their versatility and advantages make them a reliable choice for applications that require efficient power transmission, secure shaft connection, and the ability to replace or adjust pulleys as needed.

China OEM 3535 European Standards Cast Iron Taper Lock Bush Tapered Bore Bush Sleeve Bushing for Belt Pulley   pulley attachments	China OEM 3535 European Standards Cast Iron Taper Lock Bush Tapered Bore Bush Sleeve Bushing for Belt Pulley   pulley attachments
editor by CX

2023-11-08

Taper lock pulley

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